Flexible pavements are generally satisfactory for
runway interiors, taxiways, shoulders, and overruns.
Rigid pavements or special types of flexible pavement,
such as tar rubber, should be specified in certain critical
operational areas.
MATERIALS
Select materials will normally be locally available
coarse-grained soils, although fine-grained soils maybe
used in certain cases. Lime rock, coral, shell, ashes,
cinders, caliche, disintegrated granite, and other such
materials should be considered when they are
economical.
Subbase
Subbase materials may consist of naturally
occurring coarse-grained soils or blended and processed
soils. Materials, such as lime rock, coral, shell, ashes,
cinders, caliche, and disintegrated granite, maybe used
as subbases when they meet area specifications or
project specifications. Materials stabilized with
commercial admixes may be economical as subbases in
certain instances. Portland cement, cutback asphalt,
emulsified asphalt, and tar are commonly used for this
purpose.
Base Course
A wide variety of gravels, sands, gravelly and sandy
soils, and other natural materials such as lime rock,
corals, shells, and some caliches can be used alone or
blended to provide satisfactory base courses. In some
instances, natural materials will require crushing or
removal of the oversize fraction to maintain gradation
limits. Other natural materials may be controlled by
mixing crushed and pit-run materials to form a
satisfactory base course material.
Many natural deposits of sandy and gravelly
materials also make satisfactory base materials. Gravel
deposits vary widely in the relative proportions of
coarse and fine material and in the character of the rock
fragments. Satisfactory base materials often can be
produced by blending materials from two or more
deposits. Abase course made from sandy and gravel] y
material has a high-bearing value and can be used to
support heavy loads. However, uncrushed, clean
washed gravel is not satisfactory for a base course
because the fine material, which acts as the binder and
fills the void between coarser aggregate, has been
washed away.
Sand and clay in a natural mixture maybe found in
alluvial deposits varying in thickness from 1 to 20 feet.
Often there are great variations in the proportions of
sand and clay from the top to the bottom of a pit.
Deposits of partially disintegrated rock consisting of
fragments of rock, clay, and mica flakes should not be
confused with sand-clay soil. Mistaking such material
for sand-clay is often a cause of base course failure
because of reduced stability caused by the mica content.
With proper proportioning and construction methods,
satisfactory results can be obtained with sand-clay soil.
It is excellent in construction where a higher type of
surface is to be added later.
Processed materials are prepared by crushing and
screening rock, gravel, or slag. A properly graded
crushed-rock base produced from sound, durable rock
particles makes the highest quality of any base material.
Crushed rock may be produced from almost any type of
rock that is hard enough to require drilling, blasting, and
crushing. Existing quarries, ledge rock, cobbles and
gravel, talus deposits, coarse mine tailings, and similar
hard, durable rock fragments are the usual sources of
processed materials. Materials that crumble on exposure
to air or water should not be used. Nor should processed
materials be used when gravel or sand-clay is available,
except when studies show that the use of processed
materials will save time and effort when they are made
necessary by project requirements. Bases made from
processed materials can be divided into three general
types-stabilized, coarse graded, and macadam. A
stabilized base is one in which all material ranging from
coarse to fine is intimately mixed either before or as the
material is laid into place. A coarse-graded base is
composed of crushed rock, gravel, or slag. This base
may be used to advantage when it is necessary to
produce crushed rock, gravel, or slag on site or when
commercial aggregates are available. A macadam base
is one where a coarse, crushed aggregate is placed in a
relatively thin layer and rolled into place; then fine
aggregate or screenings are placed on the surface of the
coarse-aggregate layer and rolled and broomed into the
coarse rock until it is thoroughly keyed in place. Water
may be used in the compacting and keying process.
When water is used, the base is a water-bound macadam.
The crushed rock used for macadam bases should
consist of clean, angular, durable particles free of clay,
organic matter, and other objectional material or
coating. Any hard, durable crushed aggregate can be
used, provided the coarse aggregate is primarily one size
and the fine aggregate will key into the coarse aggregate.
Other Materials
In a theater of operations where deposits of natural
sand and gravel and sources of crushed rock are not
available, base courses are developed from materials
that normally would not be considered. These include
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