small supply ducts to the areas to be heated. The air isthen returned through return ducts to the furnace forreheating. Outside air can be supplied to the return ductsfor a continual supply of fresh air.Forced-air furnaces are controlled by two thermo-stats: a room thermostat to control the burner andanother thermostat to control the blower. Most of thesefurnaces have filters that eliminate any solid particles inthe air before it is heated. These furnaces are alsofrequently equipped with humidifiers to replacemoisture that has been removed from the heated air.Ducts for forced-air furnace systems can be round,square, or rectangular in shape and can be fabricatedfrom tin-plated steel, fiberglass, or more commonly,galvanized sheet metal using methods discussed inchapter 11 of Steelworker 3 & 2, NAVEDTRA 10653-G.Insulation for the ducts usually consist of 1/2-inch to2-inch-thick fiberglass or rock-wool blankets wrappedaround the ducts.Supply and return outlets may be located in walls,ceilings, or floors. The cover for the outlet may be adecorative grill that covers the end of the duct opening,or it can be a register that can be adjusted to vary theamount of airflow. Diffusers are used to direct the flowof air. They can be either adjustable or nonadjustableand can also include a register. Supply outlets carryingonly hot air are best located in or near the floor. Thatway, the hot air is introduced to the coolest part of theroom, and the cold air is returned through return outletslocated near or in the ceiling. When the ducts are usedalso for supplying cooled air, then the opposite locationarrangement is best. A small building, such as aresidence, may have a single return air grill located in acentral hallway. In this case, doors leading to the hall areundercut by about 1 or 2 inches.For a more thorough discussion of warm-airheatingsystems and equipment, you should read chapter 9 ofUtilitiesman 2, NAVEDTRA 10662.out of the system through thermostatically controlled airwolves at the radiators. When the air has been expelledand steam reaches the valve, the valve closesautomatically. As the steam gives up heat through theradiators, it condenses and runs back to the boilerthrough the bottom of the supply piping. In the one-pipesystem, the mains must be large and sloped to allow thecondensate to flow back to the boiler without interferingwith the flow of steam.In a two-pipe system, the steam flows into one endof the radiator and out the opposite end through athermostatically controlled drip trap that is set to openautomatically when the temperature drops below 180°F.When enough condensate has collected in the radiatorto cool it, the drip trap opens, allowing the condensateto flow into return lines where it is carried to a collectingtank.A radiator used in a steam- (or hot water) heatingsystem usually consists of a series of interconnected,vertical cast-iron sections. As the steam flows throughthe radiator, the surface of the sections radiates heat tothe surrounding walls, objects, and the surrounding air.As the surrounding air is heated, it rises towards theceiling, setting into motion a convection current thattransfers heat throughout the room.Convectors usually consist of iron or copper pipessurrounded by metal fins and are most often placed nearthe floor. Openings at the top and bottom of theconvector unit allow circulation of air over the fins. Thatmovement of air over the fins transfers heat to thesurrounding area. Small connectors placed around thebase of the wall are termed baseboard heaters.For a more thorough discussion of steam-heatingsystems and equipment, you should read chapter 7 ofUtilitiesman 2, NAVEDTRA 10662Water-Heating SystemsSteam-Heating SystemsSteam-heating systems consist of a boiler, a pipingsystem, and radiators or connectors. The boiler is firedby oil, gas, coal, or electricity. Although there are manyvariations and combinations of steam-heating systems,they are all basically either one-pipe or two-pipesystems.The one-pipe system uses the same pipe to conveythe steam to the radiator and to return the condensate tothe boils. When the unit is started, the steam pushes airA water-heating system includes a boiler, a pipingsystem, radiators or connectors (discussed above), anda water-circulating pump that is used to force the waterto the radiators or connectors and back to the boiler. Forwater heating, three types of piping systems are used.The one-pipe system (fig. 4-6) consists of a singlesupply main that carries hot water to each radiator inturn. To overcome a loss of water temperature at eachsuccessive radiator, you must balance the size of thepiping or the orifice at the radiator.4-6
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