Table 15-5.-Numbers of Layers Required for SpecimensSpecimen Type and Size,Mode ofNumber ofApproximate Depth ofas Depth, in. (mm)CompactionLayersLayer, in (mm)Cylinders:12 (305)rodding3 equal4 (100)Over 12 (305)roddingas required4 (100)Beams:6 (125) to 8 (200)rodding2 equalhalf depth of specimenOver 8 (200)rodding3 or more4 (100)(table 15-5). As you fill a mold, rotate each scoop-ful of the concrete around the top edge of themold as the concrete slides from it. This ensures asymmetrical concrete distribution within the mold.Tamp each layer with the tamping rod,distributing the strokes uniformly over the crosssection of the mold and penetrating the underlyinglayer. Tamp the bottom layer throughout itsdepth. The number of roddings is determined bythe diameter of the cylinder. (See table 15-6.)After tamping the top layer, strike off the sur-face with a trowel or rod so that the concrete fillsthe mold exactly. Do not add unrepresentativeconcrete to an underfilled mold. If voids are leftby the tamping rod, tap the sides of the moldlightly with your open hand to close the voids.If desired, cap the top surface of freshly madecylinders with a thin layer of stiff portland cementpaste, which you should then permit to hardenand cure with the specimens. When finished, movethe specimens to the storage place and leave themundisturbed for the initial curing period.CURING AND STORING CYLINDERS.–During the initial curing period of test specimens,be sure to take precautions to prevent the evapora-tion and loss of water in the specimens. Cover thespecimens with a sheet of plastic. You may placewet burlap on top of the plastic to help retardevaporation, but be sure that it does not come incontact with the concrete surface. The exterior ofcardboard molds must be protected against theabsorption of water or molds may expand, allow-ing the specimens to be damaged. The testspecimens now begin the initial curing period of24 hr ± 8 hr. Test specimens maybe transportedafter the initial curing period, providing theyremain in the mold. Upon completion of theinitial curing period, remove the specimensfrom the molds and place them immediately ina moist environment with water maintained ontheir surface at a temperature of 73.4°F ± 3°(23°C ± 1.7°). You can also obtain the requiredcondition by immersing the specimens in saturatedlimewater or by storing them in a moist room orcabinet. Do not expose test specimens to a flowof running or dripping water.CAPPING CYLINDERS.— The ends of com-pression-test specimens must be planed within0.002 in. and within 0.5 degrees of beingperpendicular to the axis of the cylinder.Specimens formed in strong metal moldshaving accurately flat baseplates can be cappedwith neat cement at 2 to 4 hr after molding. Astiff paste of portland cement and water is madeat the time the cylinder is molded so that thecapping mixture will have shrunk before applica-tion. Any free water or laitance (layer of fineparticles on the surface) is removed from the endof the specimen. The paste is applied to the topof the concrete and worked with a flat plate untilit is smooth and level with the top of the mold.Hardened concrete specimens may be groundto place ends or capped with a material havinggreater compressive strength than the concrete.Prepared mixtures of sulfur and granular mate-rials, special high-strength gypsum plasters, andneat high-early strength cement are satisfactorycapping materials (ordinary low-strength plasterof paris, compressible rubber, or fibrous materialsare not suitable for caps). You should apply thesematerials in a plastic state and finish them to thedesired plane surface by applying glass or metal15-38
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