that are based on the fleet CINC manuals. Since these
CINC and TYCOM manuals apply to a wide range of
ship types, equipment, and resources, the instructions
are necessarily general in nature. Therefore, each
activity must implement its own QA program that meets
the intent of the latest versions of the fleet CINC and
TYCOM QA manuals. If higher authority imposes more
stringent requirements, they will take precedence. The
Navys QA program applies to maintenance done
aboard ship by the ships force, in intermediate
maintenance activities (IMAs), shore intermediate
maintenance activities (SIMAs), ship repair facilities
(SRFs) and shipyards. However, this chapter will
concentrate on QA work done by the ships force.
QA PROGRAM COMPONENTS
The QA program includes administrative and job
components. The administrative component includes
the requirement to train and qualify personnel, monitor
and audit programs, and complete the QA forms and
records. The job component includes the requirement to
prepare work procedures, meet controlled material
requirements, requisition and receive material, conduct
in-process control of fabrication and repairs, test and
recertify equipment, and document any departure from
specifications.
THE QA LINK TO MAINTENANCE
The Navy has a long-standing requirement that
maintenance work must meet technical specifications.
The person doing the maintenance is directly
responsible for that requirement. Therefore, any worker
who is expected to do the job properly must be properly
trained, provided with correct tools and parts, familiar
with the technical manuals and plans, and adequately
supervised. These elements continue to be the primary
means to assure that maintenance is performed
correctly.
Once there is a decision to proceed with
maintenance, you must apply QA requirements at the
same time you plan the maintenance and supervise its
completion. You will find technical information in a
variety of sources, and you must decide what
information fits a particular job. This may be the most
difficult part of your planning effort. Once you decide,
the maintenance objective becomes two-fold: (1) be
sure the maintenance work meets all specifications, and
(2) be sure the documentation is complete and accurate
and can be audited.
THE QUALITY ASSURANCE
ORGANIZATION
The Navys QA program organization begins with
the fleet CINCs, who provide the basic QA program
requirements. The TYCOMs provide instruction,
policy, and overall direction to implement and operate
the force QA program. Each TYCOM assigns a force
QA officer to administer the force QA program. The
ships commanding officers (COs) are responsible to the
TYCOM, via the chain of command, for QA on their
ships. The CO organizes and implements a QA program
within the ship to carry out the provisions of the
TYCOMs QA program, and he assigns key QA
personnel for that purpose. In most cases, these key
personnel are on collateral duty assignments. We will
give you a brief description of the responsibilities of
each of these positions followed by a discussion of their
training and qualifications in the following pages.
THE COMMANDING OFFICER
The CO is responsible for the quality of material
within a command, but he depends on the full
cooperation of all hands to help meet this responsibility.
The CO cannot maintain high standards of quality
workmanship by merely creating a QA organization
within a maintenance organization. The organization
must have the full support of everyone within it. It is not
the inspection instruments and instructions that bring
high standards of quality; it is the attitudes of those who
do the work. In the following paragraphs, we will look
at the training and responsibilities for the key QA
personnel previously described.
THE QUALITY ASSURANCE OFFICER
The quality assurance officer (QAO) is usually a
collateral duty with the following responsibilities for the
ships QA program:
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Coordinate the QA training program as an
integral part of the ships overall training
program.
Maintain ships QA records and test and
inspection reports.
Maintain departure-from-specifications records
that can be audited, and review procedures and
controlled work packages prepared by the ship.
Conduct QA audits as required and follow up on
corrective action to comply with the QA
program.
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